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For some new products
it was necessary to produce a different type of iron. At Holwell ductile
iron was developed to use in manhole covers.
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If you can imagine
sticking a cast iron manhole cover into the middle of a main road
and a fifty tonne lorry ran over it and went through - it cracked
and went through- you can imagine the consequences. So that was
the time when we had to develop techniques in the metal melting
process and we produced an iron which was known as ductile iron.
This meant a change in the chemical processes which changed the
carbon content. The carbon content in the cast iron was in a flake
which was like a little fissure in the cast iron and that's where
a cast iron would snap like carrot. Whereas the carbon in the ductile
metal was turned into little spheroids - and at one time of day
it was called spheroidal graphite iron - and this meant that instead
of having little flakes of iron that could crack, you would have
little spheroids of carbon in the cross section of the metal that
wouldn't break at all.
(Jack Smith)
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(© Saint-Gobain Pipelines
plc)
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Holwell has created
a wide range of products, including pipelines, manhole covers and even
crankshafts for cars.
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We then got
into outside engineering castings as we called them, and at one
time of day we were making motorcar crankshafts for Ford. That was
great innovation because crankshafts had never been made in a sand
mould before. They were made as I understand it in jigs of some
sort.
(Jack Smith)
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As part of Saint
Gobain plc, today Holwell specialises in the manufacture of highway products.
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